Development example - machinery

Lightweight Pick & Place Machine

- 0 %
Moving Mass
- 0 %
Energy demand

oder

+ 0 %
Production speed
0
Optimized parts

By optimizing four components of the pick & place machine, the moving mass was reduced by 29.8 kg. The components were optimized for three different manufacturing processes in order to generate an ideal relationship between cost and performance.  Eleven components were combined into four parts. This improves the assembly effort and handling. Two linear guides and 25 screws were saved. Fatigue strength and manufacturability are fully assured. Due to the reduced moving mass, 52% less energy is required to perform the movements.  The result is either 34% faster production or 52% reduced energy costs. 1270€ of energy costs are saved per year per machine.

We investigate the potential of optimized components for your machines free of charge.

Before / after comparison & technical data of the optimized components

Bitte führe ein Update deines Browsers durch oder verwende einen der folgenden Browser:

Google Chrome Version 23 oder höher
Firefox Version 65 oder höher
Opera Version 19 oder höher
Microsoft Edge Version 18 oder höher
iOS Safari Version 14.3 oder höher

Connection Y - Z axis

Mass before

14,64 kg

Masse after

2,28 kg

Mass reduction

84,45 %

Components combined

5 in 1

Saved

1 linear guide, 13 screws

Manufacturing process

Selective laser melting

Material

AlSi10Mg
View in machine

Base plate Z-axis

Mass before

8,91 kg

Mass after

1,17 kg

Mass reduction

86,87 %

Components combined

2 in 1

Saved

1 linear guide, 4 screws

Manufacturing process

Water jetting

Material

EN AW 6060 T6
View in machine

Console pneumatic unit

Mass before

5,12 kg

Mass after

0,46 kg

Mass reduction

91,01 %

Components combined

4 in 1

Saved

8 screws

Manufacturing process

Selective laser melting

Material

AlSi10Mg
View in machine

Gripper

Mass before

333,27 g

Mass after

53,25 g

Mass reduction

84,02 %

Manufacturing process

Selective laser sintering

Material

PA12

Quanitity installed

4
View in machine

We would be happy to discuss possible applications of optimized components on your machines/plants/.. and look at other potential components.